Introduction
Asia’s fashion supply chain is being re-engineered in real time. Tariff pressures, rising costs, and shifting sourcing geographies are forcing brands and manufacturers to rethink long-held strategies, while simultaneously navigating demands for speed, flexibility, and sustainability. From digital sampling to micro-factories and AI-assisted production, the MAKE phase is no longer just about efficiency – it’s becoming a space for reinvention.
Based on interviews conducted by Alexandra Shagzhina for PI Apparel’s DESIGN.MAKE.SELL 2025 event, we’ve identified eight core themes driving this change across MAKE (aka manufacturing and the supply chain) – straight from the mouths of those shaping the industry across Asia.
Missed Part 1? Read it here.
👇 In Part 2 of our series, discover the key manufacturing and supply shifts defining the future of fashion across the region…
🌍 Sourcing Strategies Are Shifting…Again
Tariff wars and geopolitical uncertainty are forcing brands to rethink their sourcing strategies across Asia. With aggressive levies on Chinese goods back on the table, countries like Vietnam, Bangladesh, and India are quickly gaining ground. At the same time, Hong Kong’s once-central role is under pressure, with questions around relevance, cost, and access. As trade winds shift, how should sourcing strategies evolve to stay ahead of disruption?
⚡Faster, Leaner, and More Local: The New Supply Chain Mandate
Manufacturers across Asia are under growing pressure to do more with less. Brands want faster timelines, lower MOQs, and greater flexibility, without compromising on cost or sustainability. In response, Southeast Asia is emerging as a testbed for innovation, from digital product creation to nearshoring strategies and micro-factory models. Can Asia’s manufacturing powerhouses rise to meet this new triad of speed, flexibility, and sustainability?
🤖 AI in Manufacturing: Promise vs. Proof
From fabric yield optimisation to demand forecasting, AI holds major potential to streamline manufacturing massively. But on the factory floor, adoption is still early and scepticism remains high. While pilot programmes abound, manufacturers are calling for proof, not prototypes. What’s missing are practical case studies that clearly show where AI is saving time, improving margins and reducing waste. Where is AI in manufacturing actually delivering measurable value and what’s still just hype?
🏭 Diversifying Asia’s Production Powerhouses
Hong Kong continues to serve as a strategic gateway to China’s supplier ecosystem, but production dynamics across Asia are evolving fast. Cities like Shenzhen are gaining traction for their advanced infrastructure and speed, while regional hubs such as Ho Chi Minh City, Bengaluru, and Dhaka are attracting attention for their cost advantages, skilled labour, and growing tech-readiness. How can brands build a more resilient sourcing strategy by leveraging Asia’s increasingly diverse manufacturing landscape?
♻️ Sustainability Can’t Just Sit in a CSR Report
Sustainability is no longer a “nice to have” – it must be embedded into everyday production decisions. But ESG fatigue is setting in. Manufacturers are increasingly sceptical of rigid frameworks that feel disconnected from business realities. As regulations tighten and buyer demands grow, the focus must shift to scalable, cost-effective strategies that make sustainability part of the operational norm. How can sustainability move from reporting requirement to operational reality?
⚙️ The Automation Divide: Can Small Players Keep Up?
Larger manufacturers are doubling down on automation – from laser cutting to AI-powered warehouse systems – gaining clear efficiency advantages. But for small and mid-sized factories, the high cost and complexity remain major barriers. To level the playing field, the next generation of tools must be modular, lightweight, and easy to integrate. Can automation be democratised across Asia’s highly fragmented manufacturing landscape?
👩🏭 A Talent Crisis on the Factory Floor
Across Asia, production leaders are facing a growing talent gap. Aging workforces, high attrition, and a shortage of technically skilled recruits are putting pressure on output and quality. At the same time, there’s a disconnect between young digital creatives and experienced factory staff, highlighting a cultural and generational divide. What new models can bridge the growing gap between digital design and traditional manufacturing expertise?
💤 Innovation Fatigue – Tech Must Deliver, Not Distract
Even as innovation accelerates, manufacturers are growing weary of flashy tools that fail to integrate, scale, or show measurable ROI. The appetite is shifting toward practical, modular technologies that enhance existing workflows, not disrupt them. Is your tech stack solving real problems, or just adding complexity without clarity?
🔗 Ready to explore these themes in person?
DESIGN.MAKE.SELL 2025 lands in Hong Kong this 11–12 November. The agenda is live, the first speakers are locked in, and the conversations promise to be bold. Join fashion leaders from across Asia to explore the future of design, manufacturing, and retail. For more information, click the image below!
Coming soon: In the 3rd and final part of this series, we will dive into ‘The Top 6 Themes Informing a New Era of SELL in Asia’.